SMERT Manufacturing Robotics
    Manufacturing Robotics

    Keep your line running 24/7

    • Assembly, welding & quality checks
    • Β±0.02 mm repeatability
    • See it working in our Hong Kong lab
    WhatsApp us
    Β±0.02mm

    Repeatability

    24/7

    Operation

    12 mo

    ROI Payback

    50,000 hrs

    MTBF

    Manufacturing Applications

    From assembly to inspection, one versatile robot platform for all your needs

    Assembly Automation

    Precision component assembly for electronics, automotive, and consumer products

    Sub-millimeter accuracy for circuit boards, mechanical assemblies, and delicate components.

    Welding & Joining

    Consistent, high-quality welds with perfect repeatability

    Spot welding, arc welding, and adhesive application with zero defects.

    Painting & Coating

    Uniform coating application with minimal waste

    Powder coating, spray painting, and protective finishes with perfect coverage.

    Quality Inspection

    AI-powered visual inspection for defect detection

    Real-time quality control with computer vision identifying defects humans miss.

    Material Handling

    Loading, unloading, and machine tending automation

    Seamless integration with CNC machines, injection molding, and press operations.

    Find Your Perfect Cobot

    Answer a few questions and let our AI analyze our complete robot and gripper catalog to find the ideal solution for your specific needs.

    Safety First

    Industrial Safety Standards

    SMERT cobots meet the highest safety standards for manufacturing environments, enabling fence-free operation alongside human workers.

    Certifications & Compliance

    ISO 10218-1/2

    Robot Safety

    Industrial robot safety requirements

    ISO 13849-1 PLd

    Safety Control

    Performance Level d safety systems

    ISO/TS 15066

    Cobot Safety

    Collaborative robot force limiting

    IEC 62443

    Cybersecurity

    Industrial automation security

    CE-EMC, CE-MD

    EU Conformity

    EMC & Machinery Directive

    FCC, NRTL, UL

    US Compliance

    Federal & UL certifications

    ISO 3834

    Welding Quality

    Fusion welding quality requirements

    AWS D1.1

    Structural Welding

    Structural welding code

    10 Built-in Safety Functions

    Joint Position Monitoring

    Real-time tracking of all 6 axes

    TCP Speed Limiting

    Maximum 3m/s with configurable limits

    TCP Force Limiting

    Per ISO/TS 15066 body region limits

    Elbow Force Limiting

    Prevents pinch-point injuries

    Momentum Limiting

    Dynamic energy control

    Power Limiting

    Maximum 80W collaborative mode

    Collision Detection

    Immediate stop on contact

    Safe Stop (SS1/SS2)

    Category 1 & 2 stop functions

    Safety-Rated Monitored Stop

    For human interaction zones

    E-Stop Integration

    Hardwired emergency circuits

    ISO/TS 15066 Compliant Force Limits

    Our cobots automatically limit forces based on body region contact thresholds: 140N (hand/finger), 210N (arm), 250N (torso) β€” enabling true fence-free collaboration with zero serious injury risk.

    Technical Specifications

    Manufacturing Robot Family

    Heavy payload models optimized for assembly, welding, and material handling with extended reach

    Recommended: S15 for assembly, S20/S30 for welding, S40/S50 for heavy part handling

    Model Comparison

    ModelPayloadReachWeightPowerSpeedRepeatabilityIP Rating
    SMERT S1010kg1000mm43kg350W3.0m/sΒ±0.03mmIP54 (IP66 opt)
    SMERT S1515kg1300mm60kg600W2.5m/sΒ±0.05mmIP54
    SMERT S2020kg1700mm64kg800W2.2m/sΒ±0.05mmIP54
    SMERT S3030kg1800mm93kg1000W2.0m/sΒ±0.05mmIP54
    SMERT S3535kg1800mm89kg1000W2.0m/sΒ±0.05mmIP54
    SMERT S4040kg1800mm95kg1200W1.8m/sΒ±0.05mmIP54
    SMERT S5050kg2000mm110kg1500W1.5m/sΒ±0.05mmIP54

    6 DOF

    Degrees of Freedom

    225Β°/s

    Max Joint Speed

    3m/s

    Max TCP Speed

    10

    Safety Functions

    Joint Specifications

    JointRangeMax Speed
    J1 (Base)Β±360Β°180Β°/s
    J2 (Shoulder)Β±135Β°180Β°/s
    J3 (Elbow)Β±155Β°180Β°/s
    J4 (Wrist 1)Β±360Β°225Β°/s
    J5 (Wrist 2)Β±180Β°225Β°/s
    J6 (Wrist 3)Β±360Β°225Β°/s

    I/O Specifications

    Digital Inputs16 channels
    Digital Outputs16 channels
    Analog Inputs4 channels
    Analog Outputs2 channels
    Tool I/OAt wrist flange
    Tool Power24V DC at flange

    Control Box Options

    Standard Control Box

    445Γ—237Γ—420mm, 18.3kg

    Mini Control Box

    323Γ—221Γ—80mm, 2.5kg

    Teach Pendant

    11" 1920Γ—1200 touchscreen

    Communication

    • TCP/IP
    • ModbusTCP
    • Profinet (opt)
    • EtherNet/IP (opt)
    • OPC-UA
    • ROS/ROS2

    Certifications

    • CE-EMC, CE-MD
    • ISO 13849-1 PLd
    • ISO/TS 15066
    • FCC, NRTL, UL
    • MTBF: 50,000 hrs

    AI Vision System

    Advanced computer vision for quality inspection and defect detection

    SMERT AI Vision System

    Industrial-Grade Computer Vision

    Integrated AI vision solution powering precision automation with Β±0.1mm accuracy

    Β±0.1mm
    2D Positioning Accuracy
    3072 Γ— 2048 px
    Camera Resolution
    IP54
    Protection Rating
    CE Certified
    Certification

    24 Vision Features

    Mark Detection
    Barcode/QR
    Color Detection
    Edge Fitting
    Object Detection
    Circle Fitting
    Contour
    Region Match
    Edge Counting
    Blob Detection
    Distance Check
    Angle Check
    Straight Edge
    Line-Line Intersect
    Multi-Capture
    Multi-Model Detect
    Height Detection
    Pattern Matching
    Deformation Match
    Line-Circle Intersect
    Circle-Circle Intersect
    Deep Learning
    OCR
    Classification

    AI-Powered Capabilities

    Object Detection
    Real-time identification and tracking
    OCR Recognition
    Text extraction from any surface
    Classification
    Multi-category sorting and analysis
    Pattern Matching
    Precision deformation detection
    Internal Wiring
    Clean integration with robotic arm
    Rapid Calibration
    Quick setup and deployment
    No-Code Interface
    Drag-and-teach programming

    Electric Gripper System

    Precise force control for delicate assembly and robust material handling

    SMERT Precision Grippers

    Dexterous Hands & Electric Grippers

    Complete SMERT end-effector ecosystem β€” LinkerBot L30, L20 and O6 dexterous hands for care and service work, plus servo-electric parallel grippers (Β±0.03mm) for industrial pick-and-place

    LinkerHand L20 dexterous hand in a precision pinch grasp
    2-400N
    Gripping Force
    30kg
    Max Payload
    Β±0.03mm
    Position Accuracy
    IP67
    Protection Rating

    Complete Gripper Lineup

    ModelTypeForcePayloadStrokeIPApplication
    SMERT-PGE-8Parallel2-8N0.1kg14mmIP54Micro assembly, electronics
    SMERT-PGC-50Parallel15-50N1kg37mmIP54Electronics, small parts
    SMERT-PGC-140Parallel40-140N3kg50mmIP67General purpose (PRIMARY)
    SMERT-PGC-300Parallel80-300N6kg60mmIP67Heavy duty handling
    SMERT-PGH-400Parallel140-400N8kg80mmIP67Palletizing, heavy parts
    SMERT-RGI-100Rotary30-100N2kgInfinite rotationIP54Pick & rotate operations
    SMERT-RGD-35Rotary10-35N1kg1500Β°/sIP54High-speed orientation
    SMERT-CGC-803-Finger20-80N1.5kgΦ10-Φ130mmIP67Cylindrical objects
    FlagshipLinkerHand L30Bionic Handtendon drive, 0.2s open/close30kg22 DoF (18 active + 4 passive), 5-finger anthropomorphicβ€”FLAGSHIP β€” heaviest payload, two-handed transfer and lifting
    FlagshipLinkerHand L20Bionic Hand15N per fingertip, piezoresistive tactile20kg21 DoF (16 active + 5 passive), 5-finger anthropomorphicβ€”Hygiene, delicate handling, eldercare and disability care
    FlagshipLinkerHand O6Bionic Hand70N grip50kg11 DoF (6 active + 5 passive), 360gβ€”Lightweight service and retail tasks
    SMERT-AG-160Adaptive45-160N3kg95mmIP54Irregular shapes, variable items

    Key Features

    Servo-electric (no pneumatics)
    Integrated controller
    RS485 Modbus RTU
    Industrial Ethernet (opt)
    Adjustable force (0.1N steps)
    Variable stroke control
    Drop detection
    Power-off brake (hold)
    Position feedback
    Speed control (1-100%)
    Precise Force Control

    0.1N precision adjustment for delicate to heavy-duty gripping tasks

    Lower Energy & Cleaner

    No air lines, no compressor noise β€” cleaner and more efficient than pneumatic

    Intelligent Sensing

    Real-time drop detection, grip confirmation, and position feedback

    Complete Range Available

    Micro precision (2-8N) β€’ Light duty (15-50N) β€’ General purpose (40-140N) β€’ Heavy duty (300-400N) β€’ Rotary β€’ 3-Finger centric β€’ Adaptive

    Why Automate with SMERT

    24/7 Production

    Continuous operation without breaks or shifts

    99.9% Quality

    Consistent precision eliminates human error

    Faster Cycles

    Reduced cycle times and increased throughput

    ROI in 12 Months

    Rapid payback with measurable savings

    Industries We Serve

    Automotive

    • Body welding and assembly
    • Parts inspection
    • Material handling
    • Paint application

    Electronics

    • PCB assembly
    • Component placement
    • Soldering automation
    • Testing & QC

    Aerospace

    • Precision drilling
    • Composite layup
    • Surface finishing
    • Assembly verification

    Ready to Automate Your Production?

    Our engineering team will assess your requirements and design a custom automation solution.

    Calculate ROI

    Proven in the industry

    Published results from real deployments around the world β€” the same tasks we scope, program and support for you.

    Nymann Teknik
    Denmark

    Cobot feeding a CNC lathe 10–12 hours a day in a five-person machine shop.

    • β†’Payback in three months
    • β†’Production cost-competitive with Asian outsourcing; first program written in 90 minutes

    UR5 cobot (Universal Robots)

    Source: Universal Robots
    EMI Integrated Systems
    Israel

    Modular cobot cells tending CNC milling, mill-turn, CMM and laser-marking machines for high-precision parts.

    • β†’Overall equipment effectiveness up from ~70% to ~95%
    • β†’Hundreds of production hours added annually; payback in 12–18 months

    UR5/UR10 cobots with acubez automation (Universal Robots)

    Source: Universal Robots
    B-Loony Ltd
    United Kingdom

    Six cobots handling balloon inflation, sewing and product assembly for a bespoke promotional-products maker.

    • β†’Food-flag output up from 250,000 to 15 million per year
    • β†’ROI in nine months; production kept in the UK

    UR3 cobots (Universal Robots)

    Source: Universal Robots
    See all industry case studies β†’

    These are published third-party deployments, not smert.ai projects. smert.ai is not affiliated with, endorsed by, or sponsored by the companies or robot manufacturers named. Brand names appear in plain text for factual reference only.

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